Particle Image Analyzers

M-Kube supplies advanced Particle Image Analyzers to laboratories and manufacturers across India, designed for detailed particle size, shape, morphology and distribution analysis in pharmaceutical, chemical, mineral, ceramic, cement, battery-material, food, agro and quality-control applications. These systems combine high-resolution digital imaging, microscopy and specialised image analysis software to give direct visual information about individual particles, along with statistical particle size and shape distributions.

Unlike techniques that primarily provide a calculated particle size distribution, particle image analysis lets you see the particles you are measuring while analysing each one for size and morphology. This makes a particle image analysis system especially valuable when particle shape, agglomeration, surface characteristics or unusual geometries matter to your process or product. Each result comes with the actual particle size analyzer image data, so you can verify what the numbers represent.

Whether you are looking for an automated particle image analyzer for routine quality control, a flow particle image analyzer for high-throughput testing, or a static particle image analyzer for microscope-based investigation, M-Kube can help you choose the right particle image analysis instrument for your sample and application. If you are searching for reliable particle image analyzer suppliers in India, our team can guide you from application review through to configuration.

Static vs Dynamic Particle Image Analysis

Image-based particle analyzers work in two main ways, and understanding the difference helps you select the right instrument:

• Static particle image analyzer: The sample is prepared on a slide or stage and imaged under a microscope. This approach gives high-magnification detail on individual particles and is ideal for morphology studies and small sample quantities. Model 99E is an example.
• Dynamic image analyzer (flow particle image analyzer): Particles flow continuously past a high-speed camera, either as a dry powder stream or dispersed in a circulating liquid. Because many thousands of particles are imaged every minute, dynamic particle image analysis gives a statistically representative result quickly. Models 300D (dry) and 100D (wet) are examples, and Model 219 offers static and dynamic modes depending on configuration.

Particle Image Analysis vs Laser Diffraction

Laser particle-size analysis calculates a size distribution from the way particles scatter laser light, which makes it fast and excellent for very wide size ranges. Image analysis measures particles directly, so it also reports shape parameters such as aspect ratio, circularity and sphericity, and it lets you inspect agglomerates, fragments and oversize particles visually. Many Indian laboratories use both: laser diffraction for rapid size distribution, and a particle size analyzer image system when shape and morphology need to be understood. M-Kube can advise on the best combination for your work.

Key Features

• Advanced particle image analysis technology for particle size and morphology characterization
• High-resolution image acquisition up to 2048 × 1536 pixels
• Pixel size of 3.2 × 3.2 μm
• Particle segmentation speed of less than 1 second
• Particle segmentation success rate greater than 98%
• High-resolution microscopic imaging system
• 10X wide-field eyepiece
• 4X, 10X, 40X and 100X oil long-distance objective lenses
• Optical magnification from 4–5000X
• Adjustable bottom-mounted transmitted light source
• Halogen or LED illumination options
• Top-mounted metallographic incident light source with polariser
• Manual 3D mechanical stage with coarse and fine coaxial focusing
• Automated image processing and particle recognition functions
• Automatic adaptive binarization
• Automatic noise removal
• Automatic removal of particles with incomplete boundaries
• Automatic filling of hollow particle areas
• Automatic particle-edge smoothing
• Automatic separation of adhered particles
• Automatic acquisition of particle size and shape parameters
• Seamless image stitching for analysing a larger number of particles
• Individual particle analysis with multiple morphological parameters
• D10, D50 and D90 particle size distribution measurements
• Frequency and cumulative distribution analysis
• Particle size distribution by number, volume and area
• Particle shape analysis including aspect ratio, bulkiness, sphericity, surface area and specific surface area
• Direct particle counting
• Image storage in JPG and BMP formats
• Flexible reporting and task management functions
• Multiple particle-size units including nanometres, micrometres and millimetres

Typical Technical Specifications

The specifications above are based on the supplied model reference information. Final configuration, optics, software functions and accessories (including power supply requirements for your site in India) should be confirmed according to the selected instrument configuration and application requirements.

M-Kube Particle Image Analyzer Range Available in India

M-Kube offers the current range of particle image analysis systems for different sample types and measurement requirements:

Model 300D – Dynamic Dry Particle Image Analyzer

Model 300D is a dynamic image analyzer designed for dry, flowing powders and particulate materials. Particles are continuously introduced into the measurement system, imaged in real time and analysed statistically. The system offers ISO/DIS 13322-2 compliance and uses a 5-megapixel high-speed industrial camera with a high-definition telecentric lens.

Key Features

• Dynamic dry particle image analysis
• 10–10,000 μm measurement range
• Customizable measurement range
• High-speed industrial camera
• Telecentric optical system
• More than 100,000 particles/minute analysis capability
• Electromagnetic vibration feeding
• Electromagnetic and ultrasonic dispersion
• Particle size and morphology analysis
• D10 / D50 / D90
• Aspect ratio and distribution
• Roundness and distribution
• Particle count
• Particle image analysis
• Offline testing
• Online testing capability with suitable sampling configuration
• Excel/PDF reporting

Typical Applications: Salt and sugar, plastics, catalysts, abrasives, carbon materials, sand, coal, coffee, refractories, food powders, fertilizers, pharmaceuticals, metal powders, cement, minerals and ores, ceramics, glass, etc.

Ideal for: laboratories and industrial users who need representative characterization of dry powders in motion, rather than analysing a small manually prepared sample.

Model 100D – Dynamic Wet Particle Image Analyzer

Model 100D is a flow particle image analyzer designed for wet particle and suspension analysis, combining real-time image acquisition with an integrated wet dispersion system. It uses a circulation-based wet dispersion arrangement together with ultrasonic dispersion to improve sample dispersion, can analyse more than 100,000 particles per minute, and acquires images at up to 120 frames per second.

Key Features

• Dynamic wet particle image analysis
• 5–3000 μm measurement range
• Customizable range
• Automatic wet dispersion
• Integrated circulation system
• Dual ultrasonic dispersion
• High-speed imaging up to 120 frames/s
• High-definition telecentric lens
• Particle size and morphology analysis
• Particle count
• D10 / D50 / D90
• Aspect ratio
• Circularity
• Particle images
• Real-time concentration and particle count
• Batch image processing
• Automated particle-processing tools

Typical Applications: Minerals, ceramics, coatings, inks, pigments, fillers, pharmaceuticals, food, lithium battery materials, abrasives, metal powders, cement, chemical powders, water treatment, geological materials, research laboratories, etc.

Ideal for: users who need to characterize particles while dispersed in a liquid or suspension and require both particle size and morphology information.

Model 219 – Automated Microscope Particle Size Analyzer

Model 219 is an automated particle image analyzer that combines automated microscopy and image analysis for particle-size and morphology characterization. Depending on configuration, the system supports static and dynamic measurement modes, with automated platform movement and focusing. It uses a 5-megapixel high-speed industrial camera with a maximum magnification of 2000× and automated control of the measurement process.

Key Features

• 5–10,000 μm particle-size range
• Static and dynamic measurement capability
• Automated image acquisition
• High-speed industrial camera
• Up to 2000× magnification
• Automatic platform movement
• Electric focusing
• Dry and wet dispersion options
• D10 / D50 / D90
• Particle count
• Aspect ratio
• Roundness
• Particle images
• Intelligent operating mode
• Automated test sequence
• Excel/PDF reporting

Typical Applications: Ceramics, pharmaceuticals, paints and coatings, pigments, fillers, chemical products, catalysts, coal, dust, food powders, pesticides, graphite, metal powders, non-metallic powders, calcium carbonate, kaolin, research and development, etc.

Ideal for: laboratories requiring a more automated microscope-based platform where particle size, shape and visual inspection are all important.

Model 99E – Static Image Particle Size Analyzer

Model 99E is a laboratory-oriented static particle image analyzer designed for particle-size distribution and morphology analysis. It combines optical microscopy, high-resolution image acquisition and image-processing software to characterize individual particles and particle populations. It has a measurement range of 1–6000 μm, up to 2048 × 1536 image resolution and magnification from 4× to 5000× depending on the optical configuration.

Key Features

• 1–6000 μm measurement range
• High-resolution CMOS imaging
• Optical microscope-based analysis
• 4×–5000× magnification configuration
• Image stitching
• Automatic particle segmentation
• Adaptive image binarization
• Automatic removal of incomplete boundary particles
• Particle-size distribution
• D10 / D50 / D90
• Particle count
• Aspect ratio
• Sphericity
• Circularity / roundness
• Individual particle analysis
• Particle image storage
• Manual and automated analysis functions

Image stitching and automated particle segmentation increase the number of particles included in the analysis and improve representativeness.

Typical Applications: Cement, ceramics, pharmaceuticals, paints, pigments, fillers, chemicals, catalysts, coal, flour, food additives, graphite, metal powders, non-metallic powders, calcium carbonate, kaolin, abrasives, etc.

Ideal for: laboratories that require microscopic visualization and detailed analysis of individual particles, particularly where morphology is an important part of the investigation.

Particle Image Analyzer Comparison

*Subject to the selected Model 219 configuration.

Applications of Particle Image Analyzers in India

M-Kube’s particle image analysis systems are used for size and shape characterization across many of the industries that drive India’s manufacturing and research base:

• Pharmaceutical & Healthcare Materials: Active pharmaceutical ingredients (APIs), excipients, pharmaceutical powders, granules, crystalline materials, and morphology and particle-size studies.
• Battery & Advanced Materials: Battery powders, graphite, active materials, ceramic powders, metal powders and conductive materials, supporting India’s growing battery and energy-storage sector.
• Ceramics & Advanced Materials: Ceramic powders, refractory raw materials, alumina, silica, mineral powders and process quality control.
• Coatings, Paints, Inks and Dyes: Pigments, fillers, coating powders, ink materials and functional additives.
• Chemical Products & Catalysts: Pigments, fillers, catalysts, chemical powders and functional materials.
• Mining, Minerals & Geological Materials: Mineral particles, ores, geological samples, slurries, aggregates and fines.
• Food & Agriculture: Flour, food powders, sugar, salt, food additives and agricultural powders.
• Abrasives & Powder Processing: Abrasive grains, carbides, ceramics, metal powders and industrial powders, including powder metallurgy applications.
• Research & Academia: University laboratories, research institutes and corporate R&D centres studying particle morphology.

Why Choose M-Kube in India

• Reliable particle image analyzer suppliers serving customers across India
• Advanced image-based particle size and morphology analysis
• Particle size and particle shape analysis within one system
• High-resolution microscopy and digital image acquisition
• Automated particle segmentation and image-processing functions
• Image stitching for analysis of larger particle populations
• D10, D50, D90 and D100 particle-size parameters
• Quantitative morphology analysis including sphericity and aspect ratio
• Suitable for pharmaceutical, ceramic, chemical, mineral, food, pigment, cement, catalyst and powder applications
• Suitable for university laboratories, research institutions, R&D centres and quality-control laboratories
• Support for selecting suitable static or dynamic image analysis configurations
• Technical assistance for application-specific instrument selection
• Competitive particle image analyzer price based on instrument configuration, optics, software, accessories and application requirements.
• Installation, application training and after-sales support .

All M-Kube analytical equipment is manufactured in ISO-certified facilities and tested in accordance with relevant ASTM standards. This ensures each instrument meets global benchmarks for quality, consistency, accuracy and reliable analytical performance.

Buy Particle Image Analyzer in India – Request a Quote

Looking for a particle image analyzer in India, a particle image analysis system, a dynamic image analyzer, or reliable particle image analyzer suppliers? Tell us your material, approximate particle-size range, whether it is dry or wet, and whether you need shape information. We will help you identify the right configuration.

Contact M-Kube Enterprise

📞 Call +91 9898892994

📧 Email marketing@mkubeenterprise.co.in

Contact us today for particle image analyzer price, technical specifications, available configurations, application suitability, and assistance in selecting the right particle image analysis system for your requirements.